BLOG

Specializing in the research, development, production, sales, equipment consulting, maintenance, and accessory services of heat exchange technology, equipment, and systems

19

2018

-

06

Methods and formulas for selecting and calculating plate heat exchangers

Author:


Summary:

(1) Calculate the heat load Q Q=G·ρ·CP·Δt (2) Calculate the inlet and outlet temperatures of the hot and cold fluids t2=t1+ Q/G·ρ·CP (3) Calculate the flow rate of the hot and cold fluids G=Q/ρ·CP·(t2-t1) (4) Calculate the average temperature difference Δtm Δtm=(T1-t2)-(T2-t1)/In(T1-t2)/(T2-t1) or Δtm=(T1-t2)+(T2-t1)/2 (5) Select the plate type. If all plate types are selected, proceed with the result analysis. (6) By K


(1) Calculate heat load Q
       Q = G · ρ · CP · Δt
 
(2) Calculate inlet and outlet temperatures of hot and cold fluids
    t2 = t1 + Q / G · ρ · CP
(3) Flow rate of hot and cold fluids
    G = Q / ρ · CP · (t2 - t1)
(4) Calculate the mean temperature difference Δtm
       Δtm = (T1 - t2) - (T2 - t1) / ln(T1 - t2) / (T2 - t1) or Δtm = (T1 - t2) + (T2 - t1) / 2
 
(5) Select plate type
If all plate types are selected, proceed to result analysis.
(6) Calculate the range of plate numbers Nmin, Nmax based on K value range
       Nmin = Q / Kmax · Δtm · FP · β
       Nmax = Q / Kmin · Δtm · FP · β
 
(7) Choose the number of plates N (Nmin ≤ N ≤ Nmax)
       If N has reached Nmax, do (5).
(8) Choose the flow combination form of N, if the combination form is completed, do (7).
(9) Calculate Re, Nu
        Re = W · de / ν
        Nu = a1 · Rea2 · Pra3
 
(10) Calculate a, K heat transfer area F
      a = Nu · λ / de
       K = 1 / (1/ah + 1/ac + γc + γc + δ/λ0)
    F = Q / K · Δtm · β
 
(11) Calculate the required number of plates NN from the heat transfer area F
    NN = F / Fp + 2
 
(12) If N < NN, do (8).
(13) Calculate pressure drop Δp
     Eu = a4 · Rea5
       Δp = Eu · ρ · W2 · ф
 
 
(14) If Δp > Δ允, do (8);
       If Δp ≤ Δ允, record the result, do (8).
 
Note: 1. (1), (2), (3) are calculated based on known conditions.
 
    2. When T1 - t2 = T2 - t1, use Δtm = (T1 - t2) + (T2 - t1) / 2
 
    3. The correction factor β is generally 0.7 to 0.9.
 
    4. The pressure drop correction factor ф, single flow ф = 1 to 1.2, double flow, triple flow ф = 1.8 to 2.0, quadruple flow ф = 2.6 to 2.8.
 
    5. a1, a2, a3, a4, a5 are constant coefficients.
 
 
Meaning and units of symbols in selection calculation formulas:
 
1

Heat Exchanger Standards

Heat Exchanger Standards

2025-09-17


Heat exchange equipment solutions

Chongqing Southwest Saiwei Heat Exchange Equipment Co., Ltd. is committed to providing customers with excellent heat exchange equipment solutions. With the rapid development of the industrial field, the demand and application of heat exchange equipment are becoming more and more extensive. The company deeply knows that each customer's needs are unique, so customized solutions have become our core competitiveness.

2025-08-13


Which heat exchanger is good?

Which heat exchanger is good?

2025-07-22


Heat exchanger material and corrosion resistance

Heat exchanger material and corrosion resistance

2025-07-08


Which heat exchanger is good?

Which heat exchanger is good?

2025-06-27


Chongqing Southwest Saiwei Heat Exchange Equipment Co., Ltd. boosts the take-off of China's heat exchange technology.

Chongqing Southwest Saiwei Heat Exchange Equipment Co., Ltd. boosts the take-off of China's heat exchange technology.

2025-05-30